The rapid iterative development of electronic products continues to drive the transformation of production and life in human society. On the one hand, remote communication has evolved from voice and text to increasingly clear and delicate visualization, and is still upgrading toward virtualization and three-dimensional interaction. Electronic products have continuously enhanced the communication experience. On the other hand, with the diversification of smart wearable devices, they have penetrated into all aspects of life extensively. Distance can no longer be a barrier to communication.
The consumer electronics sector is at the forefront of technological innovation. On the one hand, the improvement of audio-visual and sensory experience requires increasingly powerful components. On the other hand, the trend toward slimmer and lighter products demands more miniaturized components and invisible assembly methods. In addition, the waterproof, dustproof, shock-resistant and drop-resistant performance of devices is constantly improving.
All these are inseparable from the technical support of precision fluid processes. SAMON has long focused on precision fluid control technology. In high-precision manufacturing fields such as displays, SMT and electronics, SAMON’s self-developed general dispensing equipment achieves micron-level positioning accuracy. It boasts outstanding technical advantages in dispensing, coating, AOI inspection, sealing and protection for components in mobile phones, PADs, earphones, smart watches, VR/AR and other products.
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Focused Expertise — From Traditional Screens to High-End Displays
SAMON has devoted years to R&D in precision fluid control technologies for the display industry.
Its dedicated equipment for large-size screen Side Sealing, equipped with independently developed high-performance piezoelectric jet valves, was among the first in China to achieve import substitution and has long held a leading position in the industry.
Along with industrial development and technological accumulation, SAMON has continuously developed a series of standardized general dispensing equipment.
Among them, the ultra-high-speed dual-drive inline precision dispensing system features industry-leading speed and a repeat positioning accuracy of ±5 μm (0.005 mm).
It is especially suitable for dam filling, encapsulation, lens dispensing and other processes in Mini LED backlight modules for automotive displays, laptops, gaming screens and TV panels.
In addition, SAMON has formed a closed-loop Mini LED dispensing process.A series of targeted R&D has been carried out for visual inspection, including position accuracy inspection, lens glue height measurement and DAM glue detection, supported by objective and precise inspection data to ensure superior product quality.
Pursuit of Perfection — Constant Challenges to Accuracy, Speed and Complexity
With years of technological accumulation, SAMON’s self-developed general precision dispensing systems are widely used in high-precision dispensing applications common in FATP, such as SMT, camera modules and electronic assembly.Notably, in the assembly of a new generation of TWS earphones for a global top smartphone brand, a demanding PLUG dispensing process was required:gap filling along complex paths within a tiny space of only 0.25 mm in width.
SAMON’s
Fit Series multi-axis multi-function dispensing system achieved this breakthrough with high precision, high stability, ingenious design and sophisticated technology.
It can accurately dispense 1.68 mg of adhesive with a weight accuracy of ±3% even in uneven gaps, effectively solving issues such as glue overflow and scattering, and greatly improving yield.
Pioneering Spirit — Taking the Lead in AR/VR Intelligent Equipment R&D
Since 2012, the AR/VR industry, representing the future of consumer electronics, has gone through three stages: initiation, adjustment, and rapid growth.Every technological breakthrough in a brand-new field is a journey of exploration.Amid industry fluctuations and doubts, SAMON spotted the opportunity and took the lead in R&D layout.For VR to scale in the consumer market, imaging quality and wearing experience are critical factors.The precision of optical film lamination directly determines imaging quality and visual comfort.
SAMON’s self-developed fully automatic lamination technology enables the precise stacking and bonding of various optical films with different materials and hardness, as well as high-precision bonding of optical lenses in the AR/VR field.Unlike ordinary films, AR/VR optical films integrate multiple sophisticated optical technologies and are extremely costly.
Their tolerance for lamination defects is far lower than industry standards.After long-term technical optimization and repeated iteration in material and process selection, SAMON has effectively minimized defects such as bubbles, scratches, film cracking, wrinkles, and foreign particles in the lamination process,
raising yield up to 99.5%.
From Focus to Professionalism — Breaking Boundaries with Core Technologies.In the consumer electronics sector, SAMON has evolved from concentration to professionalism,from precision dispensing to precision fluid control,from traditional industries to cutting-edge technological fields,constantly breaking its own boundaries with core technologies.SAMON is committed to achieving precision bonding of components through precision fluid control technology.
We will continue to work hand in hand with consumer electronics customers and industrial chain partners,integrating cutting-edge technologies including AOI visual compensation and AI algorithms to create ultimate products,realize fluid self-adaptation, and drive process innovation in the consumer electronics industry.
SAMON strives to become the most valuable partner in the precision fluid industry.